“中国国际电池技术交流会/展览会（CIBF）” 是由 中国化学与物理电源行业协会 主办的电池行业的国际性的专业技术交流会/展览会，是全球最具影响力的新能源展会之一，连续15次搭建高端交流平台。CIBF每两年一届固定在深圳举办，为带动行业发展，在两年之间，主办方增加了CIBF巡展。CIBF2024首次走进川渝， 将于 2024年4月27-29日 在 重庆国际博览中心 举行。 14 个展馆，超 18 万+ 平米，预计 20万+ 观众参观。 KADO为新能源锂电行业生产线提供智能在线检测方案。方案覆盖了从电池隔膜工序到电极中段工序的流程，确保每个重要环节的质量控制。 KADO provides comprehensive and efficient online inspection solutions for the production lines of the new energy lithium battery industry. The solution covers the process from the battery diaphragm process to the electrode middle process, ensuring the quality control of every important link. 锂电池在线检测方案涵盖的工序主要包括： The processes covered by the lithium battery online inspection solution mainly include: 我们提供的锂电池在线检测方案能够覆盖生产过程中的多个关键工序，确保对产品质量进行高效的监控。据统计，我们的检测系统解决方案覆盖率可达到了47.2%，这意味着我们的方案能够涵盖锂电池生产过程中近一半的工序，为生产效率和产品质量的提升提供了坚实的保障。每GWh投资2.8亿设备资金时，其中用于检测系统的投入占总投资的1.4%至2.2%。通过引入这一检测系统，预计可节省大量潜在成本，如设备故障维修费、生产中断损失等。对于提高生产效率、保障产品质量以及降低长期风险具有重要作用。 Our online testing solutions for lithium batteries cover multiple key processes in the production process to ensure efficient monitoring of product quality. According to statistics, the coverage rate of our detection system solutions can reach 47.2%, which means that our solutions can cover nearly half of the processes in the production process of lithium batteries, providing a solid guarantee for the improvement of production efficiency and product quality. When $280 million of equipment is invested per GWh, the investment for inspection systems accounts for 1.4% to 2.2% of the total investment. Through the introduction of this detection system, it is expected to save a lot of potential costs, such as equipment failure maintenance costs, production disruption losses, etc. It plays an important role in improving production efficiency, ensuring product quality and reducing long-term risks. 电池隔膜工序产品应用： 双向拉伸生产线：基膜厚度检测、基膜表面缺陷检测、入料夹头纠偏系统。 隔膜涂布线：陶瓷/PVDF涂布缺陷检测、涂布后厚度检测、90/180°翻转纠 偏系统。 隔膜分切机： 纠偏系统、 分切后宽度与表面缺陷检测（微距图像传感器，高速频闪技术）。 Battery diaphragm process product application: Bidirectional stretch production line: base film thick ness detection, base film surface defect detection, feed chuck correction system. Diaphragm coating line: ceramic /PVDF coating defect detection, thickness detection after coating, 90/180° reversal correction system. Diaphragm scutchers: deviation correction system, post-scutching width and surface defect detection (macro image sensor, high-speed stroboscopic technology). 电极前工序产品应用： 涂布机：涂层对齐度检测、面密度检测、表面缺陷检测、纠偏系统。 辊压机： 纠偏系统、辊压后激光测厚仪、表面缺陷检测。 分切机： 纠偏系统、 分切后宽度与表面缺陷检测。 Electrode pre-process process application: Coating machine: coating alignment detection, surface density detection, surface defect detection, correction system. Roll press: correction system, laser thickness gauge after roll press, surface defect detection. Slitting machine: deviation correction system, post-slitting width and surface defect detection. 电极中段工序产品应用： 模切机：表面缺陷检测、极耳尺寸检测、纠偏系统 。 Electrode middle process product application: Die-cutting machine: surface defect detection, pole ear size detection, deviation correction system, web guliding system. 以上工序涵盖了锂电池生产的主要环节，通过实施在线检测方案，可以实时地对这些环节进行监控和检测，确保生产过程中的重要环节符合质量标准和工艺要求。 此外，我们的检测系统解决方案还具备高度的灵活性和可扩展性，可以根据客户的具体需求和生产线的实际情况进行定制和优化。我们致力于为客户提供最优质的在线检测方案，帮助他们提升生产效率和产品质量，赢得市场竞争的优势。 The above process covers the main links of lithium battery production, through the implementation of online testing program, these links can be monitored and tested in real time, to ensure that the important links in the production process meet the quality standards and process requirements. In addition, our inspection system solutions are highly flexible and scalable, and can be customized and optimized according to the specific needs of the customer and the actual situation of the production line. We are committed to providing customers with the best quality online inspection solutions to help them improve production efficiency and product quality, and win the advantage of market competition. 产品概述： Product overview: 纠偏系统 Web guilding system 纠偏系统是一个精密的闭环控制系统，其 核心组成部分包括控制器 、传感器和驱动器 。在这个系统中，一个或多个传感器负责精确扫描物料的实际位置，并将这些位置信息实时传输给控制器。控制器接收到传感器信号后，经过快速处理，输出精确的执行机构数据，从而形成一个高效的闭环控制回路。纠偏执行机构根据这些数据，对物料的位置进行精确的调整，确保物料始终处于正确的路径上。 该系统拥有强大的推力适应能力， 额定推力范围覆盖500~30000N ，可以轻松应对不同负载需求。自动纠偏的触发点设置在材料的入料位置，确保从源头开始就对物料进行精确控制。 The system has a strong thrust adaptability, the rated thrust range covers 500~30000N, can easily cope with the different load requirements of the whole line. The trigger point for automatic correction is set at the feed position of the material, ensuring precise control of the material from the source. 视觉检测系统 Visual inspection system 系统采用图像传感器与自主研发的图像处理软件，通过分析图像特征识别并记录材料表面质量，帮助用户提高生产效率与产品品质。 The system uses image sensors and self-developed image processing software to identify and record the surface quality of materials through the analysis of image features to help users improve production efficiency and product quality. 模块化设计，维护便捷 自主开发系统软件拥有独立知识产权，并提供按需定制解决方案； 灵活的光源配置方案，适用复杂的应用环境； 在线图像深度学习算法，缺陷分类准确率高； Modular design, easy maintenance Independent development of system software with independent intellectual property rights, and provide customized solutions; Flexible light source configuration, suitable for complex application environment; Online image deep learning algorithm, high accuracy of defect classification; 在线测厚系统 Online thickness measuring system 已 重播 分享 赞 关闭 观看更多 更多 退出全屏 视频加载失败，请刷新页面再试 刷新 视频详情 KADO在线测厚系统采用 激光或射线传感器成对置于材料上下面，以材料宽度方向往复扫描，对材料厚度或面密度进行在线检测。 激光测厚仪： 适用于材料宽度300~1600mm 的 真实厚度的在线检测， 量程范围±3mm，重复测量误差3σ≤±0.4μm； 面密度测量仪： 适用于材料宽度 300~5000mm 的 真实厚度的在线检测， 量程范围5~1200g/m² ，重复测量误差±3σ：≤±测量值*0.025% or ±0.08g/m²； KADO on-line thickness measurement system uses laser or X-ray sensors placed in pairs under the material, scanning in the direction of the width of the material, to detect the thickness or surface density of the material online. Laser thickness gauge: It is suitable for the online measurement of the real thickness of the material width of 300~1600mm, the measuring range is ±3mm, and the repeated measurement error is 3σ≤±0.4μm; Surface density measuring instrument: Applicable to the material width 300~5000mm width of the real thickness of the online detection, the range of 5~1200g/m², repeated measurement error ±3σ : ≤± measurement value *0.025% or ±0.08g/m²; 厚度闭环控制技术： 涂布应用 ——通过监测供料泵速（纵向）和模头分区自动调节(横向)与涂层面密度的相关性并建立对应的前景预估数据模型，通过数据模型实现涂布面密度的自动闭环控制。 辊压应用 ——通过监测生产速度、轧制压力、轧辊间隙等与材料厚度的相关性并建立对应的前景预估数据模型，通过数据模型实现轧制厚度的自动闭环控制。 Thickness closed loop control technology: Coating application - By monitoring the correlation between feed pump speed (longitudinal) and die head automatic adjustment (horizontal) and coating layer density, and establishing the corresponding prospect prediction data model, the automatic closed-loop control of coating surface density is realized through the data model. Roll application - By monitoring the correlation between production speed, rolling pressure, roll gap and material thickness, and establishing the corresponding prospect prediction data model, the automatic closed-loop control of rolling thickness is realized through the data model. 集成控制解决方案： Integrated solution: 集成控制工作站是工业过程行业数字化转型的枢纽，它提供统一可视化架构，将数据转化为可操作的洞察力，从边缘到企业，帮助客户提升生产效率。 凭借Roll to Roll加工过程的在线检测系统（视觉检测+测厚仪+纠偏系统+客户端设备网络）数据集成控制帮助用户降低生产成本并实现高效生产。 在各种加工过程中配置有视觉、测厚仪、纠偏系统等不同的在线检测统，通过各工序相关联的工艺控制要点与检测获取的关键参数集成为一个子网络，在子网络内相关联功能形成闭环控制，能有效提升设备生产效率，降低设备维护与生产成本。 Integrated Control workstations are the hub of digital transformation in the industrial process industry, providing a unified visual architecture that turns data into actionable insights, from the edge to the enterprise, to help customers increase productivity. With the online inspection system of Roll to Roll processing (visual inspection + thickness gauge + deviation correction system + client equipment network) data integration control helps users reduce production costs and achieve efficient production. Different online detection systems such as vision, thickness gauge and deviation correction system are configured in various processing processes. Through the integration of process control points associated with each process and key parameters obtained by detection into a sub-network, the associated functions in the sub-network form a closed-loop control, which can effectively improve the production efficiency of equipment and reduce equipment maintenance and production costs.